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1Mixer
Mixing station, outside the door
Measures part A and part B, adds the metallic pigment and mixes each kit on a low-speed drill, batch after batch, so the next pail is ready the moment the last one empties. One published metallic sheet has the pigment stirred into the resin and left to wet out for at least 30 minutes before the hardener goes in, so this job starts well before the first pour.
Common mistakeMixing fast or scraping the pail walls onto the floor. Speed whips air into the resin, and material stuck to the side of the pail may be unmixed; one data sheet warns that draining a pail upside down onto the floor leaves a spot that never cures.
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2Pour lead
At the wet edge
Lays each batch out in a long ribbon right away, decides where the pattern starts and where the crew will finish, and keeps the wet edge moving toward the exit so nobody has to walk back across the floor.
Common mistakeLetting a mixed pail sit. Catalyzed epoxy heats up and cures faster in a bucket than spread thin on the floor, and a half-gelled batch won’t level or blend into the last one.
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3Spreader
Behind the pour, gauge rake or notched squeegee
Pulls the ribbon out to an even thickness with a gauge rake or notched squeegee. Thickness matters more here than on any other system: the metallic coat on one published sheet runs 32 to 40 mils, several times a typical clear coat.
Common mistakeUneven depth. Where the coat runs thin, pigment has less room to move and the base color shows; where it runs thick, pigment pools and the pattern changes character.
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4Spike-shoe roller
In the wet field, on spiked shoes
Walks the wet coat in spiked shoes and back-rolls it to even out squeegee lines and lap marks. One metallic system’s sheet makes spiked shoes mandatory throughout application and calls for fresh roller covers as material starts to set on them.
Common mistakeRolling too late. Once the coat starts to gel, every pass leaves a drag mark that will not level out, and on a smooth metallic surface it shows for the life of the floor.
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5Effects / finisher
Working the pattern behind the roller
Moves the pigment to create the veining, swirls or soft clouds you chose from the sample: brushes, rollers, a light solvent mist, working in the window before the coat sets. This is the hand you are really paying for.
Common mistakeChasing a photo. Overworking an area to copy an online picture muddies the pigment, and going back into a section that has started to set leaves marks that won’t heal.
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6Clock-keeper
At the doorway with a thermometer
Watches the working time, the air and slab temperature and the dew point, and tells the crew when to stop touching a section. One metallic sheet gives an open time of roughly 45 minutes to an hour at 65°F, and that window shrinks as the room warms. Also tracks how far each kit should go, often with tape marks on the wall.
Common mistakeNot watching the slab. A slab warming through the day can push air out of the concrete and pinhole the coat (one epoxy data sheet warns against applying while temperatures are rising), and a slab within 5°F of the dew point can sweat under fresh resin.